IN-CAP^â-XL AUTOMATIC BENCH TOP CAPSULE FILLING MACHINE
全自動臺式膠囊填充機
 
The in-cap unit performs automatically, filling powders and/or pellets into hard gelatine capsules of various sizes from capsule size 00 to size 4.  The basic machine includes parts to handle one capsule size and consists of :
 
該款膠囊充填機全自動運行，能夠填充粉末或微丸至00到4號不同的硬膠囊中。本機基本配件含有一套模具，并含有如下部分：
 

• Machine frame in anodized aluminium and panels in stainless steel

氧化鋁機架，不銹鋼面板
 

• Mechanical driving group  with alternate motion completely closed by stainless steel panels and ventilated by a fan.

間隙運動的機械驅動組件由不銹鋼面板封閉在機體內，并由風扇通風
 

• Carousel with indexing wheel having 8 positions for capsule handling

帶有驅動的8只工位的主轉盤處理膠囊充填
 

• Capsule feeding and orientating group complete with capsules hopper (3 l.)

3升膠囊料斗及膠囊下料定向組件
 

• Vacuum pump positioned inside the machine, creating a depression in order to separate capsule body from cap – capacity 6 m3. This operation is controlled by a vacuum-meter (vacuum sensor) which is protected by a filter to prevent powder arriving to it.

內置于機體內的真空泵，用于膠囊體帽分離，容量6立方米，由真空傳感器控制，該傳感器配有過濾器，以防粉末吸入
 

• POWDER DOSING GROUP COMPLETE WITH UPPER HOPPER (3 l) WITH ADJUSTABLE OUTLET VALVE; LOWER POWDER HOPPER (0,70 l) INCLUDING LEVELLING DEVICE FOR POWDER BED ADJUSTMENT, DOSING DISC AND 4 PINS FOR POWDER COMPRESSION PLUS A FURTHER PIN TO TRANSFER  THE SLUG INTO THE CAPSULE BODY. A POWDER RECOVERY TANK IS ALSO PLACED ON THE MACHINE

粉末管中工位，包含上部下料斗(3L)，下部下料斗(0.7L)含粉堆高度顯示，計量盤和4個粉末壓縮桿，1個粉柱推桿，用于將粉末壓縮成粉末柱后灌裝入膠囊中。1個粉末回收盤。
 

• Closing of the cap with the body of the filled capsules

已充填的膠囊體帽鎖合
 

• Ejection of the filled  capsules

已充填膠囊排出
 

• Variable speed  dc motor of 0.20 hp. – 24 volts

24伏，0.2匹可調速直流電機
 

• Control panel with plc Siemens  with start-stop and emergency  push-buttons.

西門子PLC控制面板，帶有啟動停止及緊急按鈕
 

• Dust  and safety protection panels with  microswitch protection on doors

配有防塵安全罩，并由門上的微動開關保護
 

• Aspirating system of powder  from the machine, including filter

(external aspirating vacuum pump as option)
機體內的粉末吸塵系統，配有過濾器
（外部吸塵真空泵為選件—建議選擇）
 

• Air compressed system for bushings and carousel cleaning, including pressure regular and filter group.

清潔模具及主轉盤的壓縮空氣系統，含有壓力調節器及過濾組
 
THE MACHINE CARRIES OUT AUTOMATICALLY THE FOLLOWING OPERATIONS IN THE 8 POSITIONS OF THE CAROUSEL :
本機器在8工位主轉盤上自動完成如下操作：
 

1. Cleaning station of bushings and carousel plate.

清潔模具及主轉盤
 

2. Orientating and feeding of capsule  from hopper and cap separation from capsule body. During the transfer of the capsule from the 2° to the  3°  station, checking of the capsule’s cap separation is performed.

膠囊自料斗中下料，方向調整并實施膠囊體帽分離。在膠囊從第二工位移動到第三工位的時候，檢查是否已經實施體帽分離
 

3. Ejection of capsules not opened

剔除沒有分離的膠囊
 

4. Free position ( for an eventual second dosage : pellets for instance)

預留工位（用于第二計量站：如微丸）
 

5. Pellets dosing group

微丸充填組件
 

6. Free position for change size operations

自由工位用于更換模具
 

7. Cap closing on the capsule

膠囊體帽鎖合
 

8. Ejection of the filled  capsules.

充填好的膠囊出料
 
CHANGE SIZE
更換模具
 
Quick and simple !  No tool is required.
快捷簡單,無需工具
 
The change size set includes the following parts  :
整套模具含有如下部分：
 

• 1 capsule orientating group

1套膠囊方向調整組件
 

• 8 lower bushings

8只下模具
 

• 8 upper  bushings

8只上模具
 
1 dosing disc with counter disc
1只帶有計數器的計量盤
 

• 4 pins for powder compression

4根粉末壓縮桿
 

• 1 pin   for  slug transfer into the body of the capsule

1根粉柱傳送推桿
 

• 1 pin for capsule closing (cap with the body)

1根膠囊鎖合桿
 
ELECTRONIC CONTROL UNIT
電氣控制：
 
The machine is equipped with a plc siemens to supervise the various control functions of the capsules’ cycle including the rejection of un-opened capsules.  It includes also :
該膠囊機配有西門子PLC（可編程序控制器），用于監控膠囊充填的各種功能。如體帽未分離的膠囊殼將被剔除，具體功能如下：
 

• Device to check the cap separation from the body of the capsule

檢驗體帽分離的裝置
 

• No capsules on the hopper, machine stops

料斗中沒有膠囊的時候，機器停止
 

• Programming of production batch

產品批號編程
 

• Programming of production speed

填充速度編程
 

• Counter for filled capsules

充填好的膠囊計數
 

• Manual speed including jogging

手動及點動
 

• Machine’s reverse speed

機器反向轉動
 
CONSTRUCTION CHARACTERISTICS
結構特點
 

• All parts in contact with the product are made of stainless steel aisi 316 L

所有與產品接觸的部分均由316L不銹鋼制成
 

• All moving parts are assembled on ball bearings

所有運動部件均裝有軸承
 

• Mechanical parts are completely separated from the dosing stations

驅動部分與充填部分完全隔離
 

• Machine incorporates mechanical and electric safety devices for operator’s protection

機器配有機電安全裝置，用于保護操作人員的安全
 

• Construction according to CE and GMP rules

根據CE及GMP標準設計結構
 
TECHNICAL DATA  :
技術參數
 

• Output : Up to 3.000 capsules/hour, depending of the product characteristics

產量：最大3000粒/小時，視產品特性
 

• Machine’s speed : 2 fixed speeds – 1.500 and 3.000 capsules per hour

機器速度：2個固定速度-1500及3000粒/小時
 

• Voltage : 220 v.50 cycles -single phase + transformer at 24 volts for the motor and  auxiliary controls

電源：220伏特，50赫茲-單相，24伏變壓器，用于電機及輔助控制
 

• Electric absorption  : 0,5 kw (including the vacuum pump)

耗電量：0.5千瓦（含真空泵）
 

• External vacuum pump:      axial flow pump with air suction on side chanel.

capacity 78 m3/h. - delta p. 120 mili-bar electrical absorption 0.37 kw - decibel 67
外接真空泵：用于真空吸塵，容量78立方米/小時，壓差別20豪巴,功率0.37千瓦，67分貝

•  
• Machine overhaul dimensions :  650 x 620 x 920  mm:

機器尺寸:
 

• Net weight: kg.140  approx.

凈重：約140公斤